Analysis & Preventive Measures of Batching Accuracy Factors in Prod.

In feed production, batching key. Bulk often auto, small manual due to issues. Batching accuracy is crucial, and impacts product quality and enterprise efficiency.

Controlling it significantly: Error's batch cost is large, esp. for large-scale firms. And it causes irregular product content changes, endangering quality.

Influencing factors: Formula design must consider raw material addition's practicality and suitability. Process and equipment selection involve many elements like batching augers and scales. Silo distribution and batching sequence need adjusting according to raw material characteristics. Batching methods vary, with manual relying on personnel, hard to ensure accuracy, manual by operator and equipment with uncontrollable error, and automatic being highly automated and hardware-demanding.

On-site measures: In the program-controlled section, set proper advance, use silo well, ensure supply, set feeding times, avoid mistakes, and zero scale. In the small material addition section, focus on measurement and addition accuracy, calibrate the scale, avoid errors, and use the auto system to check.

 Summary: Batching accuracy regulation a system engineering. Firms with fixed processes and equipment must strengthen on-site batching management, design formulas and use materials targetedly to ensure accuracy.